Reactor Specifications & Performance Data

Detailed engineering specs for iNBIO's modular fast pyrolysis systems. Factory-built, shipped to site, scalable from 5 to 75+ TPD.

Process Parameters

All iNBIO systems share the same core fast pyrolysis process parameters, regardless of capacity.

Reactor Temperature

450–550°C

Residence Time

<2 seconds

Feedstock Moisture

<15%

Particle Size

2–6 mm

Bio-Oil Yield

60–75% by weight

Biochar Yield

15–25% by weight

Syngas Yield

10–20% by weight

External Fuel Required

None (self-sustaining)

Available System Sizes

Modular units from 5 to 75 metric tons per day. Multiple units combine for 200+ TPD throughput.

CapacityParasitic LoadFootprintCapital Range
5 TPD75 kW40 x 20 ft$2–5M
10 TPD100 kW50 x 25 ft$3–7M
25 TPD120 kW60 x 30 ft$8–18M
50 TPD140 kW80 x 40 ft$15–25M
75 TPD150 kW100 x 50 ft$20–30M

Product Specifications

Bio-Oil Properties

Energy Density16–19 MJ/kg
Water Content15–30%
pH2.0–3.5
Density1.1–1.3 kg/L
Oxygen Content35–40% by weight

Biochar Properties

Fixed Carbon70–90%
BET Surface Area200–400 m²/g
pH7.5–10
H:Corg Ratio<0.7
Ash ContentFeedstock dependent

What's Included

Reactor System

Bubbling fluidized bed reactor with sand media, nitrogen purge system, and temperature control

Feedstock Preparation

Dryer, grinder, screens, and feed system sized to reactor capacity

Condensation Train

Multi-stage quench and condenser system for rapid bio-oil recovery

Biochar Handling

Cyclone separation, cooling, and collection systems with storage

Bio-Oil Storage

Corrosion-resistant storage tanks with temperature management

Process Controls

PLC-based control system with HMI, data logging, and remote monitoring

Emissions Controls

Syngas combustion, particulate filtration, and flue gas treatment

Request a Custom System Quote

Our engineering team will evaluate your feedstock and design a system sized to your throughput requirements.

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